I just received a ELEGOO Mars 4 Ultra today. The "stated" resolution is,
XY RESOLUTION 18 µm (0.0007086614) in. (8520x4320)
ten thousandth=0.0001 inch equals 2.54 micrometers
ten thousands is high quality machine production level I believe]
Z-AXIS ACCURACY
0.02 mm
(.0007874016 in.)
The print area is small but really no real 100% fail as pieces can be joined. (6.037795 in. x 3.061417 in x 6.496063 in ^3)
I got it for $189.99 USD. Cheap for what it can do. Supposedly. I haven't heard super bad stuff about it. I only pulled the trigger because Turkey day sale and possible tariffs coming up. I wish, really wish, I could afford a Bamboo mini A1, I think, and others think., the very best small filament printer. They are $200 USD.
If they're not lying, which they probably are, then 0.5mm is no problem. In fact even if they are lying it may be that you can get 0.25mm across with the right settings, resin and holding your mouth right while you wait for it to print. If each pixel is 18 µm or 0.018mm then you have 13.8 pixels across the top of a 0.25mm skin cell(the face of the chain). I "think" you could still have enough strength if the back connectors were smaller but don't know. At twice that, 0.5 mm, I think would be much easier and likely would be fine but I think 0.25mm would be ideal. Look at a ruler, 0.25mm across for a skin cell (I'm calling it that) or even 0.5mm is really small. I will find out eventually. I warn you I will be VERY slow about this. I already have stuff backed up to do.
I bought for long term use as a way to make parts in molds. I expect it will take me forever to learn and use this software to do so but once I get it maybe it won't be too bad. Make shell molds, fairly accurately, then fill with composites to make parts. The molds can even be made in sections and joined together with 3D printed built in wedge fasteners, or so I imagine. I expect the whole thing to be very tricky but I also expect the promise to make anything or close to it is there. Think about using chopped glass and/or carbon fiber with resin/epoxy. We're talking super strong stuff. With Japanese, and European, wood joinery techniques you can join lots of small pieces into very large pieces. In fact I have despaired that modern manufacturing does not use these methods in joining things with wedges instead of screws. Screws suck.
I also ordered a pound of milled glass fiber, (1/16 inch, I think, very small), and a quart of silica fume, (extremely small, manometer sized), to mix with the resin. Have coming a liter of water washable egeloo resin.
Excellent videos to watch on composites are by a guy, Tech Ingredients. I knew a bunch of stuff he talked about but he laid it out in such an organized and quality way that it really makes you think about the possibilities. Here's two very good videos to search for,
Easy Tricks Using Fiberglass Strengthening!
This next one bears watching several times. It's very good and if you get what he is saying it opens lots of possibilities.
Super Strong Epoxy with Diamonds and More!